Datalogic-scanning DS6400 Manuel d'utilisateur Page 1

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Page 1 - Reference Manual

DS6400Reference Manual

Page 2

GENERAL VIEW DS6400 6 4 3 1 2 7 5 Figure A - DS6400 Laser Safety Label Warning and Device Class LabelIdentification Label Connector Panel

Page 3 - CONTENTS

DS6400 4 The curves show the minimum and maximum radial distance. 36 85(in) 34 (cm) 90807570656026 24 28 30 32 5522 0 40 45 50 55 60 65 70 75(cm)80

Page 4

READING FEATURES 4DS6400-105-0XX - Resolution: 0.25 mm/10 mils The diagram shows a global reading area, which includes all possible focus positions,

Page 5

DS6400 4 The curves show the minimum and maximum radial distance. 40 38 90 42 (in) 10510036 (cm) 95858075706528 26 30 32 34 6024 0 45 50 55 60 65 7

Page 6 - REFERENCES

READING FEATURES 4DS6400-105-0XX - Resolution: 0.30 mm/12 mils The diagram shows a global reading area, which includes all possible focus positions,

Page 7 - COMPLIANCE

DS6400 4 The curves show the minimum and maximum radial distance. 60 56 130 64 (in) 160 15052 (cm) 140120110100908036 32 40 44 48 7028 0 50 55 60 6

Page 8 - WEEE COMPLIANCE

READING FEATURES 4DS6400-105-0XX - Resolution: 0.38 mm/15 mils The diagram shows a global reading area, which includes all possible focus positions,

Page 9

DS6400 4 The curves show the minimum and maximum radial distance. 60 56 130 64 (in) 160 15052 (cm) 140120110100908036 32 40 44 48 7028 0 50 60 70 8

Page 10 - GENERAL VIEW

READING FEATURES 4DS6400-105-0XX - Resolution: 0.50 mm/20 mils The diagram shows a global reading area, which includes all possible focus positions,

Page 11 - Laser Beam Output Window

DS6400 4 The curves show the minimum and maximum radial distance. 60 56 130 64 (in) 160 15052 (cm) 140120110100908036 32 40 44 48 7028 0 50 60 70 8

Page 12

MAINTENANCE 55 MAINTENANCE 5.1 CLEANING Clean the laser beam output window (Figure A, 7) periodically for correct operation of the scanner. Dust,

Page 13 - GUIDE TO INSTALLATION

DS6400 1 2 Figure B - DS6400 Oscillating Mirror Version Laser Safety Label1Laser Beam Output Window2 41 235 Figure C - Display and Keyp

Page 14

DS6400 5 5.2.2 Scanner Replacement Procedure NOTE The ASR procedure requires replacing one scanner at a time. Slave s). 3. Power up the system an

Page 15

TROUBLESHOOTING 66 TROUBLESHOOTING NOTE Before contacting your local Datalogic office or Datalogic Partner or ARC, it is suggested to save the devi

Page 16

DS6400 6 TROUBLESHOOTING GUIDE Problem Suggestion On Line Mode and Serial On Line Mode: the reader does not respond correctly to the expected external

Page 17 - 1 INTRODUCTION

TROUBLESHOOTING 6TROUBLESHOOTING GUIDE Problem Suggestion How do I obtain my units’ serial numbers? • The device serial number is printed on the devi

Page 18 - DS6400 - 10X - 0YY

DS6400 7 7 TECHNICAL FEATURES ELECTRICAL FEATURES (see note 1) Supply voltage 15 to 30 Vdc Power consumption 15 W typical 20 W Max. (including sta

Page 19 - INTRODUCTION

TECHNICAL FEATURES 7 SOFTWARE FEATURES Interleaved 2/5 Code 39 standard Codabar Code 128 EAN128 Code 93 (Standard and Full ASCII) Readable codes EAN/U

Page 20

GLOSSARY ACR™ 4 Each version of the base has the powerful code reconstruction technology (ACR™ 4). The new fourth generation ACR™ considerably incr

Page 21 - 1.4 INDICATORS

Full Duplex Simultaneous, two-way, independent transmission in both directions. Half Duplex Transmission in either direction, but not simultaneously

Page 22 - 1.5 ACCESSORIES

RS485 Interface that specifies the electrical characteristics of generators and receivers for use in balanced digital multipoint systems such as on a

Page 23 - 2 INSTALLATION

INDEX A ACR™ 4; 65 C CE Compliance; viii Cleaning; 93 Connectors 25-pin connector; 15 26-pin connector; 15 DeviceNet; 30 Ethernet; 28 Lonworks; 24

Page 24 - 2.2.1 Mounting the Scanner

3 2 1 Figure D - Connector Panel for Master/Slave Models nnector Main/Aux. Interface 25-pin D-Sub male c1 Lonworks 9-pin maole connector2 Lonworks

Page 25

PackTrack™; 66 Parameter Explorer Window; 60 Parameter Groups Default Values; 61 Patents; vi Positioning; 33 Pitch Angle; 33 Skew Angle; 34 Tilt Angl

Page 26

DECLARATION OF CONFORMITY 07Datalogic Automation S.r.l. Via S. Vitalino 13 40012 - Lippo di Calderara Bologna - Italy dichiara che declares that

Page 27 - INSTALLATION

www.automation.datalogic.com

Page 28

GUIDE TO INSTALLATION POINT-TO-POINT INSTALLATION The following can be used as a checklist to verify all the steps necessary to complete installati

Page 29 - 2.3 ELECTRICAL CONNECTIONS

MASTER/SLAVE LONWORKS INSTALLATION The following can be used as a checklist to verify all the steps necessary to complete installation of the DS6400

Page 30 - (with INT-30 only)

8) Optionally, perform the ASR Network Configuration procedure for system backup purposes (see par. 5.2.1). 9) Exit the configuration program and r

Page 32 - RS232 Interface

INTRODUCTION 11 INTRODUCTION 1.1 PRODUCT DESCRIPTION The DS6400 is a high performance laser scanner in a complete range of industrial bar code read

Page 33 - RS485 Full-Duplex Interface

DS6400 1 Feature Benefit Modular solution with separated head and base and Step-A-HeadTM feature • Possibility to select the combination of head and

Page 34 - RS485 Half-Duplex Interface

INTRODUCTION 11.3 OSCILLATING MIRROR MODELS Oscillating mirror models are used when coverage of a large reading area is required, mainly in picket fe

Page 35 - Auxiliary Interface

Datalogic Automation S.r.l. Via S. Vitalino 13 40012 - Lippo di Calderara di Reno Bologna - Italy DS6400 Reference Manual Ed.: 10/2007

Page 36 - EXTERNAL TRIGGER/ENCODER

DS6400 1 The mirror can be deflected up to 40°. Oscillation with respect to the output window median axis is asymmetrical ( see figure below). 40°

Page 37

INTRODUCTION 1These models provide higher scanning speed (1200 scans/sec) compared to standard models and the reading performance is not adversely eff

Page 38 - Outputs

DS6400 1 1.5 ACCESSORIES The following accessories are available on request for DS6400: Name Description Part Number CAB-6001 cable to C-BOX100 1

Page 39

INSTALLATION 22 INSTALLATION To install the system follow the given procedure: • Select the mounting location for DS6400; • Mount the DS6400 scann

Page 40 - 2.3.2 Lonworks Connectors

DS6400 2 2.2 MECHANICAL MOUNTING 2.2.1 Mounting the Scanner The DS6400 reader can be positioned and installed in the best way possible as a result

Page 41 - Network Termination

INSTALLATION 2The following diagrams give the overall dimensions of the reader standard model, oscillating mirror model and mounting brackets. They ma

Page 42 - Lonworks Interface

DS6400 2 3.350.652.361.183.902.724.112.504.344.012.204.484.457.08mminch30608516.5104.563.5699911311456110.3102180 Figure 10 - DS6400 Oscillating Mirro

Page 43

INSTALLATION 22.2.2 Mounting the Scanner with Accessories ccessories allow installing the DS6400 reader in the most suitable position for our network

Page 44 - 2.3.3 Ethernet Connector

DS6400 2 The FBK-6000 is a fast bracket kit allowing a quick and easy mounting of the scanner on either the ST-210 or the ST-237 brackets. First, it

Page 45 - Figure 41 – Inverted Cable

INSTALLATION 22.3 ELECTRICAL CONNECTIONS All the connectors available for each scanner model are the following: Scanner Model Connector Master/Sla

Page 46

CONTENTS REFERENCES ...vi Reference Docume

Page 47

DS6400 2 The table below gives the pinout of the C-BOX 100 terminal block connectors. Use this pinout when the DS6400 reader is connected in a network

Page 48 - 25-pin male connector

INSTALLATION 22.3.1 Main/Aux. Serial Interface and I/O Connector The DS6400 master/slave model is equipped with a 25-pin male D-sub connector for co

Page 49

DS6400 2 Main Interface The main serial interface is compatible with the following electrical standards: RS232 RS485 full-duplex RS485 half-duplex (

Page 50

INSTALLATION 2RS485 Full-Duplex Interface The RS485 full-duplex interface is used for non-polled communication protocols in point-to-point connectio

Page 51 - 2.6.1 Standard Installation

DS6400 2 RS485 Half-Duplex Interface The RS485 half-duplex interface can be used for multidrop connections with a Datalogic multiplexer or it can als

Page 52 - 2.7.1 Point-to-Point

INSTALLATION 2Auxiliary Interface The auxiliary serial interface is equipped with RS232 full-duplex interface connections. The interface type is excl

Page 53

DS6400 2 Inputs The inputs of the reader are on the 25-pin and 26-pin connector (Figure D, 1 and Figure E, 1) of the DS6400. These inputs are called

Page 54 - Main Serial Interface

INSTALLATION 2 EXTERNAL TRIGGER/ENCODER DS6400 A/BVext B/AV+ 5V ~~+-Ground Figure 25 - NPN Command Input Connection using External Power EXTERNAL

Page 55

DS6400 2 EXTERNAL DEVICE DS6400 IN3AGroundV+ 5V ~~+-EXTERNAL DEVICE GND VIN4A+ 5V ~~+-INREFVSGround Figure 28 - IN3/IN4 NPN Input Command using Scanne

Page 56 - Fieldbus

INSTALLATION 2By default, OUT1 is associated with COMPLETE READ event, which activates when the code has been read correctly. In case the reader has b

Page 57

2.7.1 Point-to-Point...36 2.7.2 Pass Thr

Page 58 - 2.7.5 Local Lonworks Network

DS6400 2 DS6400 USER INTERFACEVext100 Vdc maxAB Figure 30 – Output 3 Interface The command signal is filtered and generates a delay of about 50 µs f

Page 59 - Small Synchronized Network

INSTALLATION 2 DS6400 9-pin Lonworks connector pinout Pin Name Function 1 CHASSIS cable shield internally connected by capacitor to chassis 9 VS

Page 60

DS6400 2 Lonworks Interface The Lonworks network is used for both input and output connection to build a multi-sided or omni-station system connectin

Page 61 - Large Synchronized Network

INSTALLATION 2The diagram below represents the termination of a DS6400-XXX-010 working as master by means of the BTK-6000 terminator. MasterBTK-6000

Page 62

DS6400 2 2.3.3 Ethernet Connector This connector is only available for DS6400 Ethernet models and allows the Ethernet connection between the host and

Page 63 - Network

INSTALLATION 2Ethernet Interface The Ethernet interface (NIC) can be used for TCP/IP communication with remote or local host computer by connecting t

Page 64 - 2.8.2 Continuous Mode

DS6400 2 2.3.4 DeviceNet Connector NOTE When using DeviceNet, the Main serial interface is disabled and must not be physically connected. The 5-pin

Page 65 - 2.8.4 D-FLASH™ Mode

INSTALLATION 22.3.5 Profibus Connector The 9-pin Profibus female connector (white) is only available in the DS6400 Profibus model and allows connecti

Page 66 - 2.9.1 Internal Net

DS6400 2 2.3.6 Power Supply The supply voltage of a single scanner must be between 15 and 30 VDC. Datalogic strongly recommends a minimum 24 VDC sup

Page 67 - 2.9.2 Test Mode

INSTALLATION 2How To Build A Simple Interface Test Cable: The following wiring diagram shows a simple test cable including power, external (push-but

Page 68 - 3 SOFTWARE CONFIGURATION

GLOSSARY...100 INDEX...

Page 69 - SOFTWARE CONFIGURATION

DS6400 2 The Skew angle is represented by the value S in Figure 46. Position the reader to assure at least 10° for the Skew angle. This avoids the dir

Page 70 - Automatic Operating Mode

INSTALLATION 22.6 TYPICAL INSTALLATIONS 2.6.1 Standard Installation The DS6400 scanner is mounted on the ST-237 106° mounting bracket (see Figure 9)

Page 71

DS6400 2 ATTENTION If using the “45° Skew” installation, the scanner reading performance is not guaranteed to match that measured for the standard i

Page 72

INSTALLATION 2Master/Slave Models When On-Line operating mode is used, the reader is activated by an External Trigger (photoelectric sensor) when the

Page 73 - Express Network Setup

DS6400 2 2.7.2 Pass Through When Pass Through is activated on the Auxiliary interface, the DS6400 reader (all models) can be integrated in a network

Page 74 - Network Wizard

INSTALLATION 2 ENT<<ENT<< 1 2 Main Serial Interface Auxiliary Serial Interface * P.S. (Presence Sensor) connected to External Trigger/

Page 75

DS6400 2 ENT<<ENT<< P.S.*AUXDS6400- MasterC-BOX 100Local Host PWR-120C-BOX 100 C-BOX 100DS4600A Slave 1 DS4600ASlave 2MAIN2 1 211CAB-600X

Page 76

INSTALLATION 22.7.4 Multiplexer The Multiplexer connection is used to integrate a DS6400 slave reader in a Multidrop network consisting of different

Page 77 - 3.4 PARAMETER DEFAULT VALUES

DS6400 2 2.7.5 Local Lonworks Network A local Lonworks network allows logically connecting a DS6400 master reader with up to 31 DS6400 slaves. Actual

Page 78

INSTALLATION 2Small Synchronized Network When building a small local Lonworks network (less than 10 scanners), the DS6400 master reader must be conne

Page 79

REFERENCES REFERENCE DOCUMENTATION The documentation related to the DS6400 management is listed below: • C-BOX100 Installation Manual • INT-30

Page 80

DS6400 2 The following image shows a system consisting of six readers where: • the system is powered by the PWR-240 • the master and all slaves are

Page 81 - 4 READING FEATURES

INSTALLATION 2Large Synchronized Network When building a large local Lonworks network (more than 10 scanners), an SC6000 Controller must be used toge

Page 82 - Laser Beam

DS6400 2 Multidata Network In this layout, one master and up to 7 DS6400 slave readers have their own P.S. and therefore multiple reading phases. Eac

Page 83

INSTALLATION 22.7.6 Fieldbus Network The Fieldbus Ethernet model offers connectivity without any converter or adapter needed. The DS6400 master Fiel

Page 84 - SPY ICON

DS6400 2 2.8 FLASH™ DYNAMIC FOCUS The DS6400 has an innovative linear motor designed to control the focus position of the scanner via software. This

Page 85 - Position 3

INSTALLATION 22.8.3 Triggered Mode In Triggered mode, the focus position can be set depending on the received external input (photocell, barrier, ser

Page 86 - 4.3.1 Reading Conditions

DS6400 2 2.9 KEYPAD AND DISPLAY The DS6400 keypad allows entering a menu for selection of one of the following functions: • Welcome: shows the curre

Page 87

INSTALLATION 22.9.2 Test Mode Test Mode is particularly advised during the installation phase, since it causes the reader to be continuously activate

Page 88 - 4.4 READING DIAGRAMS

DS6400 3 3 SOFTWARE CONFIGURATION 3.1 GENIUS™ INSTALLATION Genius™ is a new Datalogic scanner configuration tool providing several important advant

Page 89 - 4.4.1 DS6400 Standard Model

SOFTWARE CONFIGURATION 3After defining the parameter values the following window appears allowing to complete the reader configuration as follows: -

Page 90

COMPLIANCE ELECTRICAL SAFETY This product conforms to the applicable requirements contained in the European Standard for electrical safety EN-6095

Page 91 - Position = 90 cm

DS6400 3 On Line Operating Mode Figure 69 - On Line Mode Selection This operating mode requires the reader to be connected to an external Presence

Page 92

SOFTWARE CONFIGURATION 33.2.2 Genius™ Network Setup Through Master The Network Setup allows configuring your Local Lonworks Network through the Mast

Page 93

DS6400 3 The following dialog box appears asking whether to send the configuration to the Master or not: 2. Click the "Yes" button, then

Page 94

SOFTWARE CONFIGURATION 3Then, proceed with the network setup by using one of the icons availab3. le on the Tool Bar according to the procedure to foll

Page 95

DS6400 3 Network Wizard Before performing this procedure, a Lonworks address must be assigned to each slave scanner. The most practical method is thr

Page 96

SOFTWARE CONFIGURATION 32. If desired, select a slave scanner within the "Current Devices" area and click on the icon (or select the "

Page 97

DS6400 3 3.2.3 Alternative Slave Address Assignment As alternatives to Network Setup through the Master, each Slave scanner can be assigned an addres

Page 98

SOFTWARE CONFIGURATION 33.4 PARAMETER DEFAULT VALUES The following table contains the list of the factory default settings for the DS6400. Genius™ a

Page 99 - Position = 60 cm

DS6400 3 Parameter Default SettingReading Parameters Beam Shutter Disabled Overflow Start Ratio 5 Overflow Stop Ratio 5 Reading Mode Reconstructi

Page 100 - Max. Reading

SOFTWARE CONFIGURATION 3Parameter Default SettingParameters Data Bits 8 Stop Bits 1 Auxiliary Serial Port Data Tx Enabled (checked) Heartbeat D

Page 101 - Position = 95 cm

The identification label is applied onto the bottom part of the scanner (Figure A, 2): N2468DATALOGIC S.p.A. Via Candini, 2 40012 LIPPO DI CALDERAR

Page 102

DS6400 3 Parameter Default SettingDiagnostics PackTrack Debug Message Tx Disabled (unchecked) Enable Unchecked Statistics Disabled (unchecked)

Page 103

READING FEATURES 44 READING FEATURES 4.1 ADVANCED CODE RECONSTRUCTION (ACR™ 4) The traditional way of barcode reading could be called “Linear Read

Page 104

DS6400 4 The decoder will be able to read the label with a tilt angle between + α max and - α max as shown in the following figure: ConveyorLaser B

Page 105 - READING FEATURES

READING FEATURES 4For correct functioning, the PackTrack™ operating mode requires a calibration just after the installation of the scanners. This oper

Page 106

DS6400 4 4.2.1 PackTrack™ Calibration for DS6400 By means of the Genius™ software tool SPY, the user can perform PackTrack™ calibration. Select the

Page 107

READING FEATURES 4By selecting the “PackTrack Calibration” option a further dialog box appears allowing to start calibration: Position 1 Position 2

Page 108

DS6400 4 4.2.2 PackTrack™ Calibration for DS6400 Oscillating Mirror Models The DS6400 oscillating mirror models can be used in PackTrack™ operating

Page 109 - MAINTENANCE

READING FEATURES 4 Minimum Code Height for ACR Reading (mm) 45° 30° Conveyor Speed (m/s) 0.5 1 1.5 2 2.5 3 0.5 1 1.5 2 2.5 3 0.25 9 10 12 14 16 1

Page 110

DS6400 4 4.4 READING DIAGRAMS The reading diagram given below illustrates the convention used to calculate the minimum and maximum reading distance f

Page 111 - TROUBLESHOOTING

READING FEATURES 44.4.1 DS6400 Standard Model DS6400-100-0XX - Resolution: 0.20 mm/8 mils The diagram shows a global reading area, which includes a

Page 112

ITALIANO Informazione degli utenti ai sensi della Direttiva Europea 2002/96/EC L’apparecchiatura che riporta il simbolo del bidone barrato deve esse

Page 113

DS6400 4 The curves show the minimum and maximum radial distance. 38 36 8540 (in) 1009534 (cm) 90807570656026 24 28 30 32 5522 0 40 45 50 55 60 65

Page 114 - 7 TECHNICAL FEATURES

READING FEATURES 4DS6400-100-0XX - Resolution: 0.25 mm/10 mils The diagram shows a global reading area, which includes all possible focus positions,

Page 115 - TECHNICAL FEATURES

DS6400 4 The curves show the minimum and maximum radial distance. 42 40 9544 (in) 11010538 (cm) 100908580757030 28 32 34 36 6526 0 45 50 55 60 65 7

Page 116 - GLOSSARY

READING FEATURES 4DS6400-100-0XX - Resolution: 0.30 mm/12 mils The diagram shows a global reading area, which includes all possible focus positions,

Page 117

DS6400 4 The curves show the minimum and maximum radial distance. 60 56 130 64 (in) 160 15052 (cm) 140120110100908036 32 40 44 48 7028 0 55 60 65 7

Page 118

READING FEATURES 4DS6400-100-0XX - Resolution: 0.38 mm/15 mils The diagram shows a global reading area, which includes all possible focus positions,

Page 119

DS6400 4 The curves show the minimum and maximum radial distance. 60 56 130 64 (in) 160 15052 (cm) 140120110100908036 32 40 44 48 7028 0 50 60 70 8

Page 120 - Default Values; 61

READING FEATURES 4DS6400-100-0XX - Resolution: 0.50 mm/20 mils The diagram shows a global reading area, which includes all possible focus positions,

Page 121 - DECLARATION OF CONFORMITY

DS6400 4 The curves show the minimum and maximum radial distance. 64 60 140 68 (in) 170 160 56 (cm) 1501301201101009040 36 44 48 52 8032 0 50 60 70

Page 122

READING FEATURES 44.4.2 DS6400 Oscillating Mirror Model DS6400-105-0XX - Resolution: 0.20 mm/8 mils The diagram shows a global reading area, which

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